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Sunday, June 26, 2011
Undercoating done
Looks pretty good. Hard to get even coverage when you can't move you r target piece and it's a foot deep.
Saturday, June 25, 2011
Case prep for install
Masking and more masking. Had to cover everything that I wanted to stay clean. Took a while but I got a pretty good setup for spraying the undercoating on the inside.
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Friday, June 24, 2011
Fatality! Scratch one psu.

Not positive, but I think the dead power supply might have relationship to this messy leaky capacitor?
EDIT: OMGOMGOMGOMGOMG. Yes, I am stupid sometimes.
The mounting brackets use button head bolts and square nuts (I already had them, just, work with me here). ONE of the brackets has ONE bolt/nut that was pressing down on the Capacitor on the left side of the photo.
How did I discover this when I thought the PSU was dead? I went to plug my drill into the same outlet the PSU was in...and it was dead too. GFCI had tripped.
So I opened up the PSU, tested fine. Took the brackets off, shell back on, tested fine. Only one bolt/nut was anywhere near anything, so I opted to remove that bracket entirely, put the others back on, put the whole thing back together, tests fine.
UGH...stupid stupid stupid. :P
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Much work! Me do lots of stuff!
Got the motherboard in thursday so I could mount the waterblock and start final location for the backplane.
It can be really tricky to cut, file, smooth, and align it without overcutting.
Hold in place: mark: drill one: hold up in place again: mark: drill second: rinse repeat.
Working in a case made of particle board and aluminum sheets that only holds its shape when all latches are closed...very careful before deciding.
Before I took the shots of the mounting I probably put it in and out 15 times. Angle at the plugs; alignment for microphone jacks; dremel cut to remove the end flare of the I/O shield; adhesive to hold the shield in place; more and more until it JUST fits (still about 1mm I would adjust).
More coming: busy weekend so I can get wiring and tubing going.
It can be really tricky to cut, file, smooth, and align it without overcutting.
Hold in place: mark: drill one: hold up in place again: mark: drill second: rinse repeat.
Working in a case made of particle board and aluminum sheets that only holds its shape when all latches are closed...very careful before deciding.
Before I took the shots of the mounting I probably put it in and out 15 times. Angle at the plugs; alignment for microphone jacks; dremel cut to remove the end flare of the I/O shield; adhesive to hold the shield in place; more and more until it JUST fits (still about 1mm I would adjust).
More coming: busy weekend so I can get wiring and tubing going.
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Friday, June 17, 2011
Wednesday, June 15, 2011
First door assembly
Got my first radiator door panel fitted and put together with e6000 adhesive. They turned out pretty well. I always wish for laser-like fit but it looks alright.
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Tuesday, June 14, 2011
Work starts again!


First I marked out a scrap piece of plastic. Drilled and tapped for my standoffs.

I decided I needed support for my gpu during any transport bouncing and so I bent a 90 that will cup over my waterblock.


Then I did some fitting to check clearance and harddrive location.
It's getting really hard to take photos between the funny lid arrangement and the cramped space. ;)
More coming!
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